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4 · 12 · 2008

Thermal Management

Design Aids
DESIGN INTEGRITY
USEFUL DESIGN DATA
Convection Cooled ATR Spec
Conduction Cooled ATR Spec
Standard ATR Dimensions
Typical ATR Weights
Mechanical Fragility Factors
Pressure/Temp Variations
Thermal Management
PROBLEM SOLVING INNOVATIONS

TABLE KEY
 
Permissable operation up to 55°C
 
Requires reduced ambient Temperature
 
Out of thermal range


The chart below will enable you to convert air flow volume between cubic metres per hour, cubic metres per minute, litres per second and cubic feet per minute (CFM).

Volume Conversion Chart




 
There are numerous factors that have an effect on the thermal management of an enclosure and below are a few tables and charts that will assist with this most important task.

The tables below will allow you to assess the effect of the power dissipation of various power supply wattages in a variety of standard ATR enclosure sizes each with three different ATR enclosure formats i.e. radiated, forced-air and base plate. Having made your selection the ‘Table Key’ will indicate whether your choice of PSU is suitable for the enclosure size or if further thermal design action is needed for your application.

Also included below is a ‘Volume Conversion Chart’ that will enable you to convert air flow volume between cubic metres per hour, cubic metres per minute, litres per second and cubic feet per minute (CFM) and an ‘Effective Air Flow / Heat Dissipation’ chart that will assist in the use of air baffle boards in unpopulated positions in order to maximising the air flow across the system boards and so eliminate thermal management problems.


¼ ATR SHORT
 POWER IN WATTS
CHASSIS FORMAT
Radiated
Forced Air
Base Plate
 25  50  75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
                                                     
                                                     
                                                     

½ ATR SHORT
 POWER IN WATTS
CHASSIS FORMAT
Radiated
Forced Air
Base Plate
 25  50  75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
                                                     
                                                     
                                                     

¾ ATR LONG
 POWER IN WATTS
CHASSIS FORMAT
Radiated
Forced Air
Base Plate
 25  50  75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
                                                     
                                                     
                                                     

1 ATR SHORT
 POWER IN WATTS
CHASSIS FORMAT
Radiated
Forced Air
Base Plate
 25  50  75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
                                                     
                                                     
                                                     

1 ATR LONG
 POWER IN WATTS
CHASSIS FORMAT
Radiated
Forced Air
Base Plate
 25  50  75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
                                                     
                                                     
                                                     

1 ½ ATR SHORT
 POWER IN WATTS
CHASSIS FORMAT
Radiated
Forced Air
Base Plate
 25  50  75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
                                                     
                                                     
                                                     

1 ½ ATR LONG
 POWER IN WATTS
CHASSIS FORMAT
Radiated
Forced Air
Base Plate
 25  50  75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675
                                                     
                                                     
                                                     


Effective Airflow Chart - cubic feet per minute against heat dissipationCaution! Unused Slots in Your System
Air naturally follows the path of least resistance, therefore in systems sparsely populated with boards it is important to pay particular attention to maximising the air flow across them.

To ensure that thermal management problems are eliminated, use of air baffle boards in unpopulated positions should be seriously considered.

Air flow across individual board locations can be measured with a thermal anemometer.

As a rule of thumb, 160mm deep boards spaced on a 0.8 inch (20.3mm) pitch, such as VME for example, and dissipating 35 to 40 watts require an air velocity of 150 to 200 l.f.m. (linear feet per minute) or 0.76 to 1.01 m/s (metres per second) to maintain less than a 10°C average temperature rise.

Conversion of linear feet per minute to metres per second: l.f.m. divided by 196.8 = m/s.

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